Stock
Check

A Fully Vertically Integrated Custom Solutions Manufacturer - Six Sigma Certified

Cabling & Harnessing Products

Applications

Title
Title
Title
Title
Title

Spectrum’s cabling and harnessing division specializes in the production of high reliability electronic products. We have been servicing aerospace, commercial, and defense customers since 1972.

Our capabilities include the design, manufacture, and test of electronic cables and subassemblies. We take pride in our recognized ability to apply innovative engineering techniques to improve product quality, enhance performance, and reduce production costs.

Product Capabilities

  • Built in accordance with IPC-A-610 & J-Std-001
  • Cable Harnessing
  • Wide Range of Interconnects
  • Coaxial & RF Cabling
  • Flat Ribbon Cable
  • High Voltage
  • Electro-Mechanical Assembly

Manufacturing Capabilities

  • Lead Wire Preparation
  • Soldering & Tinning
  • Strip & Removal of Insulation
  • Wire, Component & Assembly Marking
  • Ribbon Cable Processing

Over-Molding

  • Modular System design includes multiple modular pieces that are used to lower NRE and reduce leadtimes
  • Quick Turn – Spectrum can mold most cables in 2 weeks or less
  • No to Low NRE
    • No NRE for straight molds on military circular connectors
    • Low NRE for commercial or angled mold connectors
  • Mold Quality
    • Mold adheres to connector with a minimum of 200 lbs. pull force
    • Seals connector to prevent water intrusion
    • Guaranteed to last longer than heat shrink boots
  • Mold-Only
    • Spectrum offers mold-only services. We will utilize your mold sets or design and build a set to meet your requirements.
    • Includes cables, printed circuit boards, and electromechanical devices
Cable Harness Design Process

Quality

  • ISO 9001:2008/AS9100:2004 Certified Quality Management System
  • MIL-I-45208 inspection system
  • NHB 5300.4 NASA certified
  • Soldering workmanship to
    • ANSI/EIA J-STD-001 Class 3
    • IPC-A-610D Class 3
  • Cable and harness workmanship to
    • IPC/WHMA-A-620A Class 3
    • NASA STD-8739.4
  • Short-run (SPO) special process controls
  • Ability to incorporate unique custom-driven workmanship requirements
  • 100% testing of all builds
  • Full functional and environmental testing to product specific requirements
  • Fully automated testing including:
    • Hi pot
    • Continuity
    • Insertion Loss
    • TDR
    • VSWR up to 40GHz
Harnessing Products & Services